All right. This project started life as a military machete. 1090 high carbon steel. I cut off the original plastic grip and started re-shaping the blade to a more sword-like configuration. The cross-section of the steel is somewhat narrow by the usual standards of a short sword, however since I am using U.S. military weapon grade steel, it is plenty strong enough to stand up to any reasonable type of abuse. I can confidently say that at least this sword would easily break anything ever carried in the eighteenth century.

The sword is relatively short, which is in keeping with the period. The cutlass was a short sword used aboard ships for hand to hand combat during boarding attacks. The style of blade varied widely. My blade falls within what I consider an acceptable range. However I intend to fine tune the shaping a bit further before I get done with it. If you notice some black streaks along the edges of the blade and along the outer edge of the bell guard, those are my marks that I put on while measuring out the dimensions for grinding.


The guard was hammered out of a flat piece of sheet metal. The close up below shows the hammer marks where I stroked it into shape on my anvil. The attachment at the rear is also a post where the pommel weights will be attached to adjust the balance.

The grip is going to be replaced. I don't like that kind of wood upon reconsideration. I am considering either red oak or black walnut. But who knows?
A lot of work yet to do, but hopefully it will be presentable when it is done. The sheath is going to be a job. But that is a whole 'nother story.